| Industry | Garment Manufacturing |
|---|---|
| Go-live year | 2024 |
| Location | Bengaluru |
| Primary scope | Order to Dispatch, WIP, Quality, Dashboards |
| Website | https://www.susibala.com |
| Product Website | https://linenraj.com |
Client Overview
Susibala Garments Private Ltd. is a Bengaluru-based manufacturer producing Linenraj brand white European linen shirts. The objective was to unify visibility and control across material planning, production execution, quality, and dispatch.
Business Challenges
- WIP visibility gaps across Cutting - Sewing - Finishing.
- Material availability (fabric and trims) not always aligned to production plans.
- Limited line-wise output and bottleneck visibility for daily control.
- Quality and rework tracking needed clearer linkage to line/stage accountability.
MyFlowSoft Solution Scope (Implemented in 2024)
| Functional Area | Key Features (brief) |
|---|---|
| Order-to-Plan | Sales order capture, delivery-driven production planning, material planning alignment. |
| Inventory & Procurement | Fabric/trims planning support, purchase and inward tracking, stock visibility. |
| Production (WIP) | Cutting support and stage-wise WIP tracking across cutting - sewing - finishing. |
| Line Monitoring | Plan vs actual output tracking and faster bottleneck visibility. |
| Quality | Inline/endline inspections, defect capture, rework tracking. |
| Packing & Dispatch | Packing readiness and dispatch linkage to orders. |
| Dashboards | Production progress, WIP overview, quality status, delivery readiness indicators. |
Before vs After (High-level Outcomes)
Before MyFlowSoft
- Delayed WIP updates and harder stage-wise consolidation.
- More follow-ups needed to confirm line output and bottlenecks.
- Quality observations tracked separately, limiting root-cause visibility.
After MyFlowSoft
- Single-system visibility for WIP and production progress by stage.
- Improved daily control with plan vs actual tracking and faster bottleneck identification.
- Quality capture with clearer accountability and rework tracking.
Prepared for educational and marketing purposes. This case study reflects client-reported outcomes regarding process and visibility improvements.